Putting Paul Chen Swords to the test – the Practical Plus Katana!Of all the Paul Chen Swords on offer by the Hanwei Forge many believe that the Practical Plus Katana (PPK) strikes the best balance between price, quality and cutting ability.
While it has a MRSP of US$399, the PPK is typically available for around the US$250 mark if you know where to look.
But despite the fact that these swords are the most widely known and perhaps commonly available cutters in our sub US$300 price range, the quality control of Paul Chen swords as they leave the Hanwei factory in Dailan, China, can be very spotty...
Maybe I just got lucky when I bought mine.
Especially considering that I got it on ebay - which is the best place to get them at the lowest price - but quality wise it is a bit of a crap shoot as this is often where a lot of the faulty Paul Chen swords end up. Overall though, I was more than happy with this sword...
In this revised review (the Practical Plus Katana was the FIRST sword reviewed on SBG - since then I've learned a hell of a lot more about production Katana) I'll be taking a closer look at these Paul Chen swords to see if they still hold their own against a recent influx of affordable Japanese style cutters that have hit the market...
After messing around with wall hangers for years, convinced that I would never be able to actually ever afford to buy any authentic Japanese swords, I stumbled upon the Hanwei line, began to do a little research, and soon realized why these Paul Chen swords appeared to have such a strong, almost "cult like" following the world over...
On the one hand there were quite a few senior forum members who were critical of these Paul Chen swords, more or less writing them off as mass produced junk and recommending to save a few thousand dollars for a more authentic Japanese sword. Yet it seemed that many people there who actually owned one considered them to be good value for money... Now while there were 3 authentic Japanese swords in the Practical Katana series - The Practical Katana (PK for short), the Practical Plus Katana (the PPK) and the Practical Pro Katana (no abbreviation!) - I had done my homework and found out that the most popular of these three Paul Chen swords was the Practical Plus Katana.
The Practical Pro on the other hand was rarer and more expensive than the PPK by around US$50 to $100 depending on where you buy it. My research was suggesting that this sword used the blade of the 1st generation PPK, which was supposedly thicker and better suited to test cutting. However, while the pro could be disassembled, the fittings were again cheap synthetics like the PK...
With my mind made up, I did a little price shopping - took a risk - and bought it for a "buy it now" price of US$215 + $50 shipping (it had to come from the US and I live in Australia) on ebay (you usually can't get them that cheap now, but sometimes you get lucky... Some current ebay listings for the PPK are below)
In hindsight, buying these Paul Chen swords on ebay really was a risk... All too often, there are problems with bent, pitted, blunt or poorly heat treated blades on the Practical line of Katana as they leave the factory in China - with the onus being on the sellers to check them and send any defective pieces back to the distributor...
Anyway, with this in the back of my mind, soon enough I received a phone call from my wife that my much anticipated package had arrived.
When I got home, I somehow managed to resist the urge to rip open the attractive black Hanwei box with the bamboo pattern - so eager I was to actually check these swords out firsthand. Fighting the urge, I carefully and deliberately removed the form fitting polystyrene casing, and opened it to gaze upon my new purchase for the first time. With bated breath and great expectations, I took the sword in my hands and drew it from the sheath and spent a few moments to closely examine the blade - and at first I was shocked! It looked like the blade was pitted, scarred and scratched..!
However, I can't say how relieved I was to discover that what I was seeing was only some sawdust from the wooden scabbard that had settled on the lightly oiled blade (actually, even well over a year later this sawdust persists and is still on the blade every time it is drawn...)
"Now I know it’s not the best practice in the world, but I just had to get some idea of how sharp this baby was..." So I took my thumb to the edge of the blade, applied a little pressure and while I can't remember the exact word I exclaimed - whatever it was, it wouldn't be polite to repeat it here! Suffice it to say, the edge was so sharp - on some primal, subconscious level it actually frightened me - unused as I was to the deadly razor sharp edge of authentic Japanese swords. For the next few minutes, I took my time to fully admire this beautiful - and very deadly - weapon.
The Hamon line was acid etched, so I could not see the original temper line. But the acid etching was not unattractive, and certainly looked a lot better than the jagged "shark tooth" style "Hamon" you see on so many cheap Japanese style swords.
Grabbing one of my wall hangers for comparison, I saw for the first time what a real rayskin handle looks like and took in simple beauty of this authentic Japanese swords brass and copper fittings.
However, to misquote an old saying - the proof of the pudding was in the eating. So despite the fact that it was dark outside, I decided to take the sword out for a few practice swings. Now while the weight of this sword was ideal at 2.5lbs, the blade of these Paul Chen swords, which are now in their second Generation, had been lightened and thinned - some say as a cost saving exercise, others saying it was to help balance what was previously a somewhat unwieldy sword. At the time, I thought it handled very well. But the point of balance is just a little too close to the tsuba (handle) at around 4", where ideally a sword of this weight should sit around 6 to 7"... Never-the-less, the second Generation PPK is a fast and agile sword, which when combined with the frighteningly sharp blade, makes it a truly formidable length of steel...
"All in all, I think it is fair to say that I was MORE than happy with my purchase!" In fact, the ONLY thing that I didn't LOVE about this sword from an aesthetic point of view was the synthetic leather wrapping on the handle. But it wasn't until I decided to put the Practical Plus Katana through it paces by testing it against plastic bottles filled with water, cardboard boxes, river cane bamboo and beach mats that I really began to appreciate the comfort factor of the synthetic wrap on my hands after repeated use, not to mention this Paul Chen swords functionality.
My first tests of these Paul Chen swords were the classic "water filled plastic bottle cuts" - a favourite technique popular with sword and knife enthusiasts the world over for determining a blades sharpness and it's ability to reach maximum velocities. After all, as a friend of mine pointed out, he had in his youth shot full water bottles with a .22 calibre rifle - and more often than not, the bullets would actually bounce off!
Not so with a good quality Japanese sword... As you can plainly see from the pictures, the differentially hardened edge of these Paul Chen swords cuts through such bottles so smoothly that the impact is barely noticeable. It almost seemed that the bottle wasn't even there at all! In fact, if it wasn't for the flood of water rushing from the bottom of the severed bottle, I might have actually thought I had missed... The bottle barely moved, such was the sharpness of the blade, and I was more than impressed when I checked the bottle to see a perfectly clean diagonal cut. Such is the sharpness and cutting power of these swords that even against a row of water filled milk jugs, the cut is clean, effortless and devastatingly effective - as you can plainly see in the video below...
For my next test, I decided to try the outer cardboard box that my sword had been sent to me in (it was double boxed, the original Paul Chen swords box was a keeper!). A simple horizontal cut sent the top of the box flying away as the base slowly toppled and fell to the ground. Too easy!
Despite how easy it was though, I checked the blade for any signs of wear and tear, but it was as sharp as ever.
Anyway, the blade was hungry for more (so I sliced and diced the box all the way down to the ground) and by this point, with still no ill effects, it was apparent that Paul Chen swords are well tempered and keep a good edge.
Now unfortunately, the thick “traditional” bamboo used in test cutting does not grow wild where I live (South Australia) however the bamboo I selected was deceptively tough (I believe it is called "river cane"), taking 2 or 3 solid hits at the base to cut through them with my carbon steel machete. I knew that if the blade of my katana wasn't properly sharp, there is no way on earth I could cut through them with one hit... Once I got them home, since I didn't have a proper test cutting stand handy, I had to improvise. I hacked away diagonally at one end of the river-cane with my machete to form a point and stuck the river cane into the ground as deeply as I could (which actually, wasn't that far!)
Stepping up the bamboo, I raised the sword and cut downwards, relying on the speed and weight of my sword to do the cutting.
The river-cane gave practically no resistance to the blade, and when I examined where I had cut, it was clear just how sharp and deadly Paul Chen swords really are.
While the diagonal downwards slices were impressive, it was the rising diagonal cuts that were the cleanest - with a smooth and perfectly defined cut as you can plainly see pictured below...
The only ill effect from all this test cutting was a slight smear on the blade from the bamboo “sap” - but this wiped away with a little spray of WD40 and some cloth.
For my final test, I decided on something a little more "traditional". Something that would truly determine if these Paul Chen swords were truly worthy of being called "functional". Unable to quickly procure an authentic Tatami Omote Mat, I bought a few rolls of the closest thing I could find and bound it to a length of river-cane until I had a total diameter of just over two and a half inches, and then let the whole thing soak overnight. Such a target, so I am led to believe, would be rather close to the thickness and consistency of a human wrist...
And as a result I struck out with all my might, expecting a fairly difficult cut.
But it wasn't neccessary...
The blade passed easily and cleanly through the mat, the bamboo (it actually hit a nodule, making the cut even harder than I had intended) and out the other side again without a bare minimum of resistance. As usual, the blade showed no ill effects whatsoever and it was only then that I began to truly appreciate how sharp these Paul Chen swords really are.
Since then I have performed numerous other test cutting exercises like the ones above, and on all occasions these swords have never ceased to impress me.
And I can't stress enough that whenever you handle one of these Paul Chen swords, you REALLY need to respect their keen cutting edge!
As stated at the start of this review, maybe I was lucky - maybe I just ended up with a much better quality PPK than usual.
The reality is that due to the aforementioned quality control problems with this line, it is important to buy these Paul Chen swords from a dealer who inspects the blades prior to shipping rather than to leave it to chance. This is especially important considering the recent influx of cheaply made PPK look-alikes appearing on the market, making buying these swords at the lowest price on ebay something of a dangerous proposition...
But after all is said and done - if you get a good PPK, the balance between beauty and functionality is exceptional and certainly these Paul Chen swords are a very good deal for the money.
WHERE TO BUY
In all honesty, it is no longer necessary to take such a risk and buy Paul Chen swords on ebay. Primarily because, there is one respected sword seller who stocks them at very close to the original ebay price, pre-inspects before sending, ships worldwide and has a generous 45 day return policy...
I am speaking of course about Kult of Athena who stock it here for just US$229.95 + shipping worldwide at cost.
With marked improvements to the blade geometry, fittings (such as replacing the faux leather with a tight cotton ito wrap) and overall better quality control - it costs quite a bit extra (a strictly enforced minimum price of US$356.15, and a recommended retail of $419) - it is well worth the extra price (if it was available when I was first shopping for Paul Chen swords, I would have picked it without hesitation). The New Performance series PPK Elite is available for US customers at the lowest authorized price with free shipping and a small gift right here at the SBG Sword Store (I really don't trust the old lines QC enough to stock the originals...)
I hope this information on Paul Chen swords and the Hanwei forge has been helpful. To return to A Beginners Guide to Authentic Japanese Swords from Putting Paul Chen Swords to the test – the Practical Plus Katana!, click here.
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Most of the initial information I got about these swords was gleaned from postings on the esteemed 
For a while, I was quite tempted to go for the Practical Katana (the plain vanilla model). At a price of around US$151 to $220 the Practical Katana looked like an absolute steal. But the PPK just had too many additional features, including much more traditional fittings and the ability to be disassembled for cleaning or further customisation if desired, while the Practical Katana was glued together and cannot be dismantled.
Unlike many sharpened European style swords, which can handle large soda bottles with ease, smaller "buddy sized" bottles are more often than not simply sent flying through the air with a dent in them.
What I really wanted to try next was something that would show me just how "clean" the cut of these Paul Chen swords actually are. So to achieve this, I went down to the nearby woods with a machete and selected a few nice green lengths of bamboo...
When I lined up the sword, I wasn't sure what would happen and to be honest, I wasn't 100% certain that my strike would cut all the way through.
